Complete Vehicles

The sum of all competences culminates in the supreme discipline, the development and production of complete vehicles. brabus|automotive is the general contractor for all development and production services along the entire product engineering process. The services include, for example:




Advance engineering with planning of development scopes, coordination of requirements from the performance specifications, supplier selection, concept development and design validation




Complete vehicle development including technical design, body shell construction including corrosion protection, interior and exterior, derivatives, armoring concept, E/E systems integration, active and passive safety, prototype construction




Glazing, trim, attachments, sealing concepts, lighting equipment, wheel and tire combinations, chassis




Validation of components for the series-production process, tolerance management, DMU/PMU tests, and boundary samples harmonization




Testing of components and complete vehicle with climate change test, door and flap endurance testing, component endurance testing, corrosion test




ESP tuning, complete vehicle endurance testing, EMC and antenna, testing of braking and steering systems, validation thermal management, ergonomics validation




Certification / homologation




Quality management and assurance (certified according to DIN EN ISO 9001: 2015) with document management, internal and external quality assurance, final inspection according to the highest OEM requirements, state-of-the-art leak testing system according to current OEM requirements




Test procedure according to all OEM specifications – Level spray irrigation 1,200 L/m²/h
– Pitch left/right at 11 °
– Uphill and downhill slope at 11 °

– Splash test 400 L/min
– High pressure test at 80 bar
– Endurance test eight hours in level position at 1,200 L/m²/h



Internal and external logistics with an own truck fleet for parts and complete vehicles




Aftersales with 1st level support, 2nd level support and support portal




As well as the entire project management