Complete Vehicles

The sum of all competences culminates in the supreme discipline, the development and production of complete vehicles. brabus|automotive is the general contractor for all development and production services along the entire product engineering process. The services include, for example:

 


 

 

Advance engineering with planning of development scopes, coordination of requirements from the performance specifications, supplier selection, concept development and design validation

 


 

 

Complete vehicle development including technical design, body shell construction including corrosion protection, interior and exterior, derivatives, armoring concept, E/E systems integration, active and passive safety, prototype construction

 


 

 

Glazing, trim, attachments, sealing concepts, lighting equipment, wheel and tire combinations, chassis

 


 

 

Validation of components for the series-production process, tolerance management, DMU/PMU tests, and boundary samples harmonization

 


 

 

Testing of components and complete vehicle with climate change test, door and flap endurance testing, component endurance testing, corrosion test

 


 

 

ESP tuning, complete vehicle endurance testing, EMC and antenna, testing of braking and steering systems, validation thermal management, ergonomics validation

 


 

 

Certification / homologation

 


 

 

Quality management and assurance (certified according to DIN EN ISO 9001: 2015) with document management, internal and external quality assurance, final inspection according to the highest OEM requirements, state-of-the-art leak testing system according to current OEM requirements

 


 

 

Test procedure according to all OEM specifications – Level spray irrigation 1,200 L/m²/h
– Pitch left/right at 11 °
– Uphill and downhill slope at 11 °

– Splash test 400 L/min
– High pressure test at 80 bar
– Endurance test eight hours in level position at 1,200 L/m²/h


 

 

Internal and external logistics with an own truck fleet for parts and complete vehicles

 


 

 

Aftersales with 1st level support, 2nd level support and support portal

 


 

 

As well as the entire project management

 

Context

Armoring

Compo­nents

Competences

References